PROJECT REFERENCES - KEDA Machinery

2024-08-22

First Fully Servo-Controlled Packaging Line Successfully Starts Operation

Recently, KEDA Ceramic Machinery's first fully servo-controlled packaging line was successfully launched at Guangxi Yuanfang Ceramics Co., Ltd. This achievement sets a new standard in the industry for stability, compatibility, energy efficiency, and automation.

Founded in 2011 in Cenxi, Guangxi, Guangxi Yuanfang Ceramics Co., Ltd. operates 3 production lines. The company specializes in manufacturing rustic tiles and thick tiles . With its high-quality products and extensive sales network, Yuanfang Ceramics consistently ranks among the top in the Guangxi ceramic industry for both product quality and customer satisfaction.

The 2 packaging lines are currently used to produce 300×600 mm and 600×600 mm thick tiles. They also have the flexibility to handle 800×800 mm and 600×1200 mm rustic tiles. The machinery operates stably, is user-friendly, and allows for quick production transitions. These features have earned high praise from customers.

These 2 packaging lines, equipped with top-tier configurations, feature servo motor controls for all key components. This includes the packaging machine, cutter-stacker, turntable, Aligning conveyor, and strapping machine. KEDA's key innovations include:

Automatic specification adjustment across the complete production line, enabling one-click production transitions with a formula-based program.
Servo and planetary reducer transmission for precise positioning across the complete production line.
Wide compatibility with both rustic tiles and thick tiles, including a feature for corner protection during thick tiles packaging.
The packaging machine features a variable-center brick shifting mechanism and a servo-driven paper magazine for faster packaging speeds.
Multi-axis motion control technology ensures stable and reliable operation.
EtherCAT bus communication protocol enables seamless integration of control signals and operational data.

KEDA Ceramic Machinery, as a pioneer in developing large-format packaging lines in China, continues to lead in innovation. The company remains committed to developing more functional and adaptable packaging machinery to meet diverse customer needs. This drives the industry toward safer, smarter, and fully automated solutions.

In a competitive packaging line industry, where price wars are common, KEDA's launch of this high-end, fully automated packaging line is a significant achievement. This product is not only a premium upgrade but also an exceptional value proposition. Offering "Brand Premium, High-End Configuration, Superior Quality, and Excellent Value", it is poised to become the preferred choice for customers seeking stability and high quality.

KEDA Packing Machinery Division is dedicated to crafting well-made machinery that delivers real value. The company works closely with customers to create greater value and continues to lead in advancing industry technology.

(KEDA Ceramic Machinery)

2024-08-15

New Large Slab Packaging Line Successfully Commissioned at Guangdong YUHUI

Recently, the intelligent brick storage system before packaging and new large slab automatic packaging line offered by KEDA Ceramic Machinery have been successfully commissioned at the new production facility of Guangdong YUHUI Ceramic Group's second workshop. The project has received high praise from the customer.

These two packaging lines are designed to produce high-end large slab products with dimensions of 600×1200 (mm), 750×1500 (mm), and 900×1800 (mm). The complete production line operates at a stable speed of over 10 packages per minute, with the daily single-line output exceeding 27,000 m², fully satisfying the customer's production requirements.

The packaging line features a unified visual identity design across the complete production line post-kiln, provided by KEDA. It optimizes the structural layout to streamline machinery and enhance user-friendliness. Supporting multiple product specifications, the system includes an automatic one-click changeover function, which replaces the previous cumbersome manual adjustments. This innovation addresses the customer's changeover challenges, while the robotic palletizing and packaging system significantly boosts production efficiency.

After introducing KEDA's two new packaging lines, there have been significant improvements in several areas. The new models have enhanced the aesthetic appeal of the machinery. They also offer better packaging speed, improved specification compatibility, and greater operational stability compared to the old models. Additionally, this packaging line, paired with KEDA intelligent brick storage system's digital display system, visually presents important information such as product color, batch, and output, greatly facilitating production organization," praised the YUHUI production manager.

This year, KEDA Packing Machinery Division has restructured its product line, focusing on product customization and standardization of optional configurations to meet the demand for rapid delivery. While ensuring a balance between speed and stability, the company continues to enhance the functionality of its machinery, providing more competitive products and creating greater value for customers. Through continuous innovation, KEDA is leading the advancement of industry technology.

Established in 2006, YUHUI Ceramic Group operates 3 production bases with 5 large-scale production lines, boasting an annual output of over 60 million m². Since its inception, the company has invested heavily in high-end production machinery, building a robust production capacity and strictly ensuring product quality, thereby laying a solid foundation for the brand's future development.

(KEDA Ceramic Machinery)

2020-05-20

The 1st Centralized Control Polishing Line for Slab Debuted

In December, 2019, the 1st Centralized control polishing line for slab debuted in Gaoming Best, a factory of Guangdong Shuncheng Group, producing 1600×3200×6 (mm) polishing glazed slab.

Centralized control system
The production process of the line is transparent, informationized and traceable, which makes the production management easier and more effective. It is the first time that the polishing management staffs, just sitting in their office, can keep tracing the running situation of this line.

Advantages
Video monitoring of all procedures
Digital control machine operation
Automatic generating management reports
Abnormal production auto recognition and control
Tile posture auto regulating
Auto recognition and separating of unqualified product

Parameters (based on 1600×3200×6mm slab)

NC polishing machine

NC auto squaring machine

NC swing type LUXCO coating machine

2020-04-25

KEDA Production Line Succeeded in Running in South Korea

On June 6^th2019, a double-layer roller kiln constructed by KEDA was successfully put into production in SAM YOUNG, a well-known ceramic enterprise in South Korea, and the excellence rate reached 95%, which won high recognition of the customer.

The new wall & floor tile production line of SAM YOUNG constructed by KEDA, consists of two presses KD5008, two energy-saving five-layer dryers, one energy-efficient double-layer roller kiln, a smart glazed tile polishing line and squaring & chamfering line. It is the first time that Chinese press entered South Korea. KEDA made a major breakthrough of press and kiln in South Korea market.

Highlight of Double-layer roller kiln

ARFC proportional combustion system
RID roller detection system
RSC remote monitoring
10% energy saving

Highlight of Press KD5008

Fast pressing speed
Uniform density of tile
Stable running
Energy saving

SAM YOUNG plant

Press KD5008

Five-layer dryer

Double-layer kiln

NC final processing equipment

2019-11-22

Smart Production Line of Xiejin-Smart Control System Adopted First Time

Xiejin base is the third one of the production bases besides Fujian Quanzhou & Guangdong Zhaoqing, which is featured with automatic, intelligent and environmental friendly. KEDA contracted the engineering of phase I (the glaze polishing tile) and phase II (glaze polishing tile and large slab), and supplied machinery including raw material preparation, press, dryer, kiln, polishing line & packing line.

Smart control system
The smart control system is adopted first time, which can greatly improve the accuracy of the data, realize the transparency of the factory production, and truly achieve "process management".

30% labour force reduced
The production line of Xiejin is a symbol of building ceramic smart production of China, thanks to the application of the smart production system, the employees of two production lines are reduced by 30% compared with conventional production lines.

SRS fume exchange system
KEDA patented SRS fume exchange system is used first time, which lowers drying contamination and be friendly to environment.

Parameters (Based on 800×800mm glaze polishing tile)

Raw material preparation equipment

Spray dryer T1300PWT

Press KD10008

5-layer dryer

Patented SRS fume exchange system

Kiln

NC squaring & chamfering machine

Smart control system

2019-10-10

Rock Slab Production Line—KEDA Offers Solution for Slab Cutting Crack Settling

In 2018, KD16008A press and super-wide kiln for rock slab were introduced to E’meishan Jintao Ceramics Industry, with its excellent product quality and cooperate with well known enterprises in China, KEDA helps the Jintao Ceramics to be one of the most powerful enterprise for the rock slab production.

The first 3.2m wide kiln for the rock slab in the world.

Currently, 1.7~2.5m kiln is used for the rock slab production in China, the Jintao Ceramics is the first to use the super-wide kiln for the rock slab in the world.

Innovative technology helps to offer the solution for the slab crack settling during cutting.

The toughness of the rock slab, also called cutting crack, directly determines the performance of the rock slab. The advantage of Jintao rock slab (brand: Ebi Ancient Rock) is to reduce the cost by increasing the output rate. Besides even charging of KD16008A pressing system, KEDA utilizes the ideal length ratio of pre-heating, firing and cooling; develops a differential pressure proportional combustion control system to improve the uniformity of the oxidizing atmosphere; specially designed high-precision transmission system & kiln temperature field uniform system, transverse combustion and many other kiln optimization designs completely solve the problem of rock slab crack during cutting.

Press KD16008A

Wide kiln for rock slab